Rover A 3.65 FT K2 Serial #01455 9080371 ROVER A 3.65 FT K2 The Biesse Rover A 3.65FT represents the latest technological advancement in machining centers. It is engineered to process solid woods, plastics and non ferrous metals such as aluminum and composite materials including Corian™. Working fields: X = 6450mm (253.9”); Y = 1290mm (50.75); Z = 140mm (5.5”) Axes strokes: X = 6930 mm; Y = 1640 mm; Z = 200mm (8”) Structure The machine base and gantry consists of thick plate steel which is welded, stressed relieved and precision machined to ensure maximum rigidity and longevity. To guarantee the machine structure will be properly engineered for the most demanding environments, it is designed on state of the art Finite Element Analysis (FEA) engineering software. Movement of controlled axes The “X” axis transverses on a precision helical rack and pinion via digital brushless servo motors The “Y” and “Z” axis transverse on precision ground ball via digital brushless servo motors. Automatic lubrication system FT Work Table The work table is made of stratified phenolic, it provides for a vacuum clamping system of pieces and full sheets and has a 30mm pitch grid for the rapid placement of a holding devices such as pods or fixtures. The entire work table is covered with vacuum channels ( D=10mm) with 150mm x 120mm centerdistance, and is equipped with patented plugs for quick removal. It can also utilize the 8mm threaded inserts for jig installation or other clamping equipment.
6 back stops + 6 front stops + 4 side stops Vacuum tank Integrated in the machine base, the vacuum tank allows a constant and high level of vacuum during initial locking operations and in case of vacuum leakages due to very porous material. Vacuum system for (3) 300 m3/h pumps 2 - Busch Mink 1322AV Vacuum Pumps
WORKING UNITS 7212006 12 kW (16.1 HP) Electrospindle with HSK-F63 adaptor, air cooled The innovative 12 kW (16.1 HP) Electrospindle on the Rover machines is manufactured by HSD (High Speed Development), a Biesse Group company. Benefits of HSD technology: •
INCREASED PRODUCTIVITY with:
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7.5 kW (10.2 HP)/7,000 rpm in S1 duty 10 kW (13.6 HP)/from 12,000 to 15,000 rpm in S1 duty 12 kW (16.1 HP)/12,000 rpm in S6 duty Efficient cooling system.
7212014 4 WAY AIR NOZZLE Increases dust collection efficiency and helps in keeping the tool cooler Flange aggregate use on the electrospindle The flange on the electrospindle is equipped with 4 conical seats for aggregate referencing at 90° intervals Prearrangement for c axis with 360° interpolation Machine is prewired for a future “c” axis if needed which is field retrofit able. The addition of a "C" axis will allow a full 360° rotation in one second. Boring head BH 21 L The boring block is equipped with 21 independent tools for single and multiple borings on 5 sides of panels The spindles have an alternate Rh/Lh rotation and utilize precision ground helical gears allowing maximum operating accuracy and very little noise. The head is composed of: • 14 independent vertical spindles at a center distance of 32 mm, 7 in the X direction and 7 along the Y • 3 independent horizontal spindles with two bit holders(6 horizontals) each at a center distance of 32 mm, 2 of which is placed along X and 1 along Y • 120mm saw blade for grooves in X direction only 18 position ride along revolving tool changer Installed on the y carriage, it holds up to 18 tools and aggregates reducing tool change time required on the machine and also has the ability to change tools while the boring block is working Main specifications: • Tool gripper center distance: 94 mm • Tool storage: 18 tools with a diameter of 90 mm • Aggregates: see tool-changer layout; • Max. Tool diameter: 240 mm in alternate mode • Max. Tool length: 265 mm - see tool-changer layout • Max. Weight of tool or aggregate + tool: 8 kg (17.6 lbs) • Max. Total weight: 54 kg.(118.8 lbs) 7550002 TOOL LENGTH PRESETTER Tool length presetter positioned on the LH side of the machine table. For tools up to 50mm in diameter, up to 220mm in length. It updates automatically the tool length value in the machine tool table reducing tool setting time. Controls on remote keyboard Handheld remote for the manual control of the axes speed, with emergency off button. XP600 -Residential PC control system Personal computer control system XP600. BIESSEWORKS for FT –User friendly, Advanced programming system - machine version and office BIESSE NEST Module Entry-level software module for nested-based manufacturing
Desktop Personal Computer Technical specifications: • CPU consists of an Intel Celeron D 2,8 GHz or better with 512 MB RAM memory and a 40 GB hard disk • 15" LCD with keyboard, mouse and cd-rom reader • Parallel port are serial port RS-232 and USB ; Ethernet cards are used for network connection to office pc’s These technical specifications may change due to updated technology Since the personal computer controls the processes BIESSE does not allow the installation of additional non-authorized software, under penalty of loss of guarantee. 7530088 Biesse Cabinet Easy and powerful programming system for cabinets This module for the design of cabinets allows customers to have a simple and effective programming system, capable of working in combination with all the other software packages made in Biesse.
Statistics Machine statistics are capable of collecting and recording general information on machine performance, reliability and productivity. Customers can choose to record events, such as: machine set-up, working control, authorized pauses, lubrication cycles, etc… Air conditioned electric cabinet Air conditioned, environmentally sealed electrical cabinet capable of working comfortably even at very high temperatures up to 40°C (104°F); Inverter Static frequency converter for electrospindles with power up to 14 kW. Safety devices • 2 zones safety mats equipped with control unit providing safety measures; • Back and side fencing; • Emergency rope placed in front of the machine; • Sound-absorbing cover for the operating unit, made up of structural and protective plates, 5 layers of overlapping plastic strips (for a total thickness of 15 mm), and a transparent panel in crushproof polycarbonate allowing operators to work in total safety since it grants maximum visibility; • Emergency button positioned on the NC; • Emergency button positioned on the remote keyboard; • The controls included in the remote control panel allow operators to work with the machine in total safety (emergency stop, tool feed speed adjustment ...). Emergency recovery procedure This function allows operators to restart an interrupted working due to a machine emergency stop. The program restarts exactly from where it was interrupted, by following a specific procedure. Tool route calculation function 49720
Autotransformer for voltage different than 380 V/50 Hz. Technical Data
• •
Electrical: Compressed Air
39 kVA
•
- Pressure - Air consumption Dust collection - Chip extraction socket diameter - Chip extraction air consumption: - Air speed at the manifold - Static Pressure
7.5 bar 400 NL/Min
(105 PSI) (14 CFM)
250 mm 5300 m3/h (3125 CFM) 30 m/sec (99 foot/sec) 3000 Pa (12 inch water)
LOADING/UNLOADING INSTRUCTION
MANUFACTURE:
BIESSE
MODEL:
A 3.65 FT
Machine weight:
9,503 lbs
POWER REQUIREMENTS
Machine up to 2 10Hp pumps Machine up to 3 10Hp pumps
39 kVA 48 kVA
Amps @ 208 V
Amps @ 230 V
Amps @ 460 V
135
120
60
160
145
75
Frequency .............................................. 60 Hz Phase...................................................... 3 Phases
COMPRESSED AIR
REQUIREMENTS ................................... 7.5 bar (110psi) CONSUMPTION… ................................. 400NL/min CONNECTION ........................................ 1/2” G
DUST EXTRACTION
CONSUMPTION ..................................... 3400m³/h ( 2050 cfm) OUTLET DIMENSION ............................ 250mm (9.9”)
THE ABOVE CHARACTERISTICS AND DATA ARE NOT BINDING. BIESSE RESERVES THE RIGHT TO MAKE MODIFICATIONS WITHOUT NOTICE.
Transport The machine can be shipped using various forms of transport (road, rail, sea, air), and the shipping method is usually agreed with the customer at the time of purchase. The machine is divided into a number of parts for transport purposes, and this appendix contains a list of the parts to be shipped and their relative weights.
Parts to be transported
Rover A FT Centri di lavoro a controllo numerico Numerical control machining centres
Rover A FT Una compatta di carattere Il massimo della tecnologia è di serie Compact with robust capabilities The best of technology bundled together
Elettromandrini ISO 30 o HSK F63 da 12 kW di potenza per grosse asportazioni. ISO 30 or HSK F63 electrospindles, 12 kW power, to remove large amounts of material.
Testa a forare a 21 utensili. Mandrini ad attacco rapido per una facile e veloce sostituzione delle punte. Velocità di rotazione fino a 6000 giri/min gestita da inverter. 21 tools boring head. Spindles with quick coupling system for fast, easy replacement of bits. Rotation speeds of up to 6000 rpm managed by inverter.
Asse C interpolante con trasmissione ad ingranaggi per la rotazione di aggregati in continuo su 360°. Interpolating C axis with a continuous rotation of the aggregates on 360 degrees.
Aggregati per eseguire ogni tipo di lavorazione. Aggregates to carry out any type of machining operation.
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Completa visibilità della lavorazione in totale sicurezza. Complete visibility of machining operations in total safety.
Rover A FT è il centro di lavoro compatto e prestazionale, ideato per la produzione di mobili. È la macchina ideale per artigiani, piccole aziende e reparti prototipi di grandi aziende.
Rover A FT is the compact machining centre for high performances designed for the production of furniture. It’s the ideal machine for craftsmanship, small shops and for the development of new products in big companies.
Rover A FT Massima flessibilità nel bloccaggio dei pezzi Maximum flexibility in piece locking
Moduli vacuum liberamente posizionabili sul piano di lavoro tradizionale senza l’ausilio di connessioni dedicate. The vacuum modules can be freely positioned on the traditional work table, without additional connections.
Piano di lavoro ad alta portata del vuoto. High vacuum capacity work table.
Rover A FT Configurazione del gruppo operatore Operating unit configuration
Tanti utensili sempre disponibili grazie ai magazzini utensili a 10 o 18 posizioni. Lots of tools always available thanks to the 10 or 18 positions tool changers.
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Foratura/Boring Fresatura/Routing Tutti gli utensili/All the tools
Campi di lavoro in X Working fields in X 3.40 3.65 mm/inch 3685/145 6450/254 3685/145 6450/254 3685/145 6450/254
Campi di lavoro in Y Working fields in Y 3.40 3.65 mm/inch 1436/57 1436/57 1290/51 1290/51 1093/43 1093/43
Battute posteriori per il posizionamento dei pezzi di grandi dimensioni. Battute anteriori per un comodo posizionamento dei pezzi di piccole dimensioni. Rear stops for positioning of large pieces. Front stops for easy positioning of small pieces.
Passaggio pezzo Loadable piece
Corsa asse Z Z axis stroke
mm/inch 160/6.3 160/6.3 160/6.3
mm/inch 200/7.9 200/7.9 200/7.9
Efficiente in tutte le lavorazioni Effective during all machining operations
Lavorazioni in modalità Nesting. Nested - based manufacturing. Nesting di elementi del mobile. Nesting of furniture elements.
Nesting di antine. Nesting of cabinet doors.
Nesting di fusti per salotti. Nesting of upholstery frames.
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Rover A FT Soluzioni di scarico Unloading system
Soluzione con braccio di scarico e banco a sinistra. Solution with sweepingarm and unloading on the left.
Soluzione con braccio di scarico e banco a destra. Solution with sweepingarm and unloading on the right.
Braccio di scarico automatico dei pannelli lavorati con cuffie d'aspirazione del truciolo. Automatic unloading system of the worked panels with the dust extraction system.
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Controllo numerico Numerical control
Sistema di controllo XP600 su base PC - PC con sistema operativo Windows real-time per il controllo della macchina e l'interfaccia utente; - controllo assi interpolati in tempo reale; - gestione dei segnali di input/output; - esecuzione in tempo reale della logica di macchina; - totale connettività con pacchetti gestionali e i sistemi di rete reperibili sul mercato; - gestione del lettore di codice a barre; - tasti dedicati all'attivazione delle funzionalità della macchina. PC-based XP600 control system - PC with real-time Windows operating system controlling the machine and the user interface; - real-time control of interpolating axes; - input/output signal management; - real-time execution of machine logic; - total connectivity with commercially available management packages and networking systems; - bar code reader management; - dedicated machine function enable buttons. Biesse adotta di serie il condizionatore d'aria sull'armadio elettrico per un perfetto funzionamento dei componenti elettronici, anche a temperature ambienti elevate. Il condizionatore garantisce inoltre un'ottima protezione dalla polvere in quanto la cabina elettrica è priva di ventole di aerazione. Biesse uses air conditioners as a standard feature in the electrical cabinet, for perfect operation of electronic components even at high room temperatures. The conditioner also guarantees excellent protection from dust, as the electrical cabin has no ventilation fans.
Dalla parte dell’operatore On the operator’s side
Protezione integrale del gruppo operatore e massima visibilità per lavorare in totale sicurezza. All-round protection of the working unit and maximum visibility for safe operations.
Cuffia di aspirazione regolabile su 5 posizioni da CN.
Ogni funzione è a portata di mano. Every function within reach.
Dust extraction adjustable to 5 positions from the NC.
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Rover A FT Software Software
L'interfaccia grafica a finestre BiesseWorks utilizza pienamente le modalità operative tipiche del sistema operativo Windows. - editor grafico assistito per la programmazione delle lavorazioni; - programmazione parametrica e creazione guidata di macro parametriche; - importazione di files da CAD e da altri software esterni in formato DXF e CID3. The BiesseWorks graphic interface makes full use of the operating methods typical of the Windows operating system. - assisted graphic editor used to program machining operations; - parametric programming and guided creation of parametric macros; - import of CAD and other external software files in DXF and CID3 format.
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Simulazione 3D del percorso utensile. Calcolo indicativo del tempo di lavorazione. Possibilità di creare facce virtuali ruotate o circolari.
L'integrazione del CAD SmartSketch realizza un completo sistema Cad/Cam che consente di programmare agevolmente qualsiasi tipo di profilo.
3D simulation of the tool path. Indicative calculation of machining time. Ability to create rotated or circular virtual faces.
Integration of the SmartSketch CAD produces a complete Cad/Cam system that enables any type of profile to be programmed with ease.
Il modulo software entry level Biesse per la preparazione l'ottimizzazione di schemi di lavorazione in modalità Nesting. Perfettamente integrato a BiesseWorks, BiesseNest realizza nesting di qualsiasi forma, con l’utilizzo di programmi parametrici in modo semplice ed efficace. The Biesse entry level software module to prepare optimisation of machining diagrams in Nesting mode. Perfectly integrated with BiesseWorks, BiesseNest makes nesting of every kind of shape, while using parametric programs in a simple and effective way.
Pannelli / Panels.
Fusti per salotti / Upholstery frames.
Antine / Cabinet doors.
Casse acustiche / Loudspeaker cases.
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Rover A FT Dati tecnici Technical specifications
Rover Rover Rover Rover
A A A A
FT FT FT FT
3.40 CE 3.40 3.65 CE 3.65
A mm/inch 5972/235 6450/253 8878/350 9300/366
Potenza elettrica installata (3.40) Potenza elettrica installata (3.65) Consumo aria compressa Pressione aria d'esercizio Attacco aria compressa Consumo aria per aspirazione Velocità aria al collettore principale Attacco aspirazione Peso macchine con armadietto elettrico (3.40) Peso macchine con armadietto elettrico (3.65)
Foratura/Boring Fresatura/Routing Tutti gli utensili/All the tools
C mm/inch 5766/227 6243/246 8672/341 9093/358
Installed power (3.40) Installed power (3.65) Consumption of compressed air Working air pressure Compressed air connection Air consumption for dust extraction Air speed to the main collector Socket for chip suction Machine weight with electrical cabinet (3.40) Machine weight with electrical cabinet (3.65)
Campi di lavoro in X Working fields in X 3.40 3.65 mm/inch 3685/145 6450/254 3685/145 6450/254 3685/145 6450/254
Velocità assi X/Y/Z Axes speed X/Y/Z
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B mm/inch 4061/160 3650/144 4061/160 3650/144
Campi di lavoro in Y Working fields in Y 3.40 3.65 mm/inch 1436/57 1436/57 1290/51 1290/51 1093/43 1093/43
m/min 80/80/25
kw kw NI/1' bar inch m3/h m/s mm Kg Kg
H mm/inch 2000/79 1135/45 2000/79 1135/45
29.4 37.6 300 7-7.5 Ø 3/8” 3400 30 Ø 250 3300 4300
kw kw NI/1' bar inch CFM ft/min inch Kg Kg
29.4 37.6 300 7-7.5 Ø 3/8” 2001 98.4 Ø 9.8 3300 4300
Passaggio pezzo Loadable piece
Corsa asse Z Z axis stroke
mm/inch 160/6.3 160/6.3 160/6.3
mm/inch 200/7.9 200/7.9 200/7.9
feet/min 3.1/3.1/0.98
Il gruppo Biesse The Biesse Group
BIESSE AMERICA BIESSE ASIA BIESSE AUSTRALIA
BIESSE INDONESIA BIESSE MALAYSIA
BIESSE BRIANZA
BIESSE MIDDLE EAST
BIESSE CANADA
BIESSE NEW ZEALAND
BIESSE CHINA BIESSE DEUTSCHLAND BIESSE FRANCE BIESSE IBERICA BIESSE INDIA
Il gruppo Biesse commercializza i propri prodotti attraverso una rete capillare di rivenditori e filiali localizzati nei mercati maggiormente industrializzati. Mediante questa rete Biesse garantisce ai propri clienti, in tutto il mondo, un’efficiente servizio di consulenza ed assistenza post vendita. Oggi il gruppo Biesse conta più di 2000 dipendenti ed una superficie produttiva di oltre 105.000 metri quadrati in Italia. Fin dalla sua costituzione, avvenuta nel 1969, il Gruppo Biesse si è contraddistinto sul mercato mondiale per la forte crescita e per la decisa volontà di divenire un partner globale per le imprese dei settori in cui opera. The Biesse Group sells its products through a widespread network of dealers and subsidiaries, located in highly industrialized markets. It is through this network that the Biesse Group is able to grant worldwide professional advice and efficient after-sales service. At present the Biesse Group employs a worldwide staff of more than 2000 people and has production facilities in Italy with a total surface area of over 105.000 square metres.Starting right from its foundation in 1969, the Biesse Group has stood out in world markets for its rapidity of growth and strong will to become a global partner for those companies belonging to its lines of business.
BIESSE RUSSIA BIESSE SCANDINAVIA BIESSE TRIVENETO BIESSE UK BIESSE UKRAINE
Il gruppo Biesse è infatti strutturato in quattro divisioni ciascuna delle quali si articola in unità produttive dedicate a singole linee di prodotto. La Divisione Legno sviluppa e produce macchine per l’industria del mobile e dei serramenti ed offre una gamma di soluzioni per l’intero ciclo di lavorazione industriale del legno e dei suoi derivati. Fornisce inoltre soluzioni di ingegneria ed impianti “chiavi in mano” ai clienti che devono risolvere complessi problemi di produzione, tecnologia e logistica. La Divisione Vetro e Marmo realizza macchine destinate alle aziende di trasformazione del vetro, marmo e pietre naturali e più in generale all’industria dell’arredamento, dell’edilizia strutturale e dell’automobile. La Divisione Meccatronica progetta e produce componenti tecnologicamente avanzati ad alta precisione sia per il gruppo che per il mercato esterno. The Biesse Group is made up of three divisions, each of which includes a productive unit concentrating on single product lines: It also supplies engineering solutions and “turn-key” plants to customers with complex demands relating to production, technology and logistics. The Wood Division designs and produces woodworking machinery for companies processing furniture, doors and windows, and offers a wide range of solutions for the entire industrial production cycle of wood and its by-products. The Glass and Stone Division produces machines for companies processing glass, marble and natural stone, and, more generally speaking,for different industries such as interior decoration, building and the automobile industry. The Mechatronic Division designs and produces highly technological components both for the Group and for the world market.
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Biesse in the World
BIESSE BRIANZA Seregno (Milano) Tel. +39 0362 27531_Fax +39 0362 221599
[email protected] - www.biesse.com BIESSE TRIVENETO Codogné (Treviso) Tel. +39 0438 793711_Fax +39 0438 795722
[email protected] - www.biesse.com BIESSE DEUTSCHLAND GMBH Elchingen Tel. +49 (0)7308 96060_Fax +49 (0)7308 960666
[email protected] Loehne Tel. +49 (0)5731 744870_Fax +49 (0)5731 744 8711 BIESSE GROUPE FRANCE S.A.R.L. Chaponnay, Lyon Tel. +33 (0)478 967329_Fax +33 (0)478 967330
[email protected] - www.biessefrance.fr BIESSE IBERICA WOODWORKING MACHINERY SL Hospitalet, Barcelona Tel. +34 (0)93 2631000_Fax +34 (0)93 2633802
[email protected] - www.biesse.es BIESSE GROUP UK LTD. Daventry, Northants Tel. +44 1327 300366_Fax +44 1327 705150
[email protected] - www.biesse.co.uk BIESSE SCANDINAVIA Representative Office of Biesse S.p.A. Jönköping, Sweden Tel. +46 (0)36 150380_Fax +46 (0)36 150380
[email protected] Service: Tel. +46 (0) 471 25170_Fax +46 (0) 471 25107
[email protected]
BIESSE CHINA Representative Office of Biesse S.p.A. Shanghai Tel. +86 21 63539118_Fax +86 21 63539300
[email protected] BIESSE RUSSIA Representative Office of Biesse S.p.A. Moscow Tel. +7 095 9565661_Fax +7 095 9565662
[email protected] - www.biesse.ru BIESSE UKRAINE Representative Office of Biesse S.p.A. Kiev Tel. +38 (0)44 5016370_Fax +38 (0)44 5016371 BIESSE GROUP AUSTRALIA PTY LTD Sydney, New South Wales Tel. +61 (0)2 9609 5355_Fax +61 (0)2 9609 4291
[email protected] - www.biesseaustralia.com.au Melbourne, Victoria Tel. +61 (0)3 9314 8411_Fax +61 (0)3 9314 8511
[email protected] Brisbane, Queensland Tel. +61 (0)7 3390 5922_Fax + 61 (0)7 3390 8645
[email protected] Adelaide, South Australia Tel. +61 (0)8 8297 3622_Fax +61 (0)8 8297 3122
[email protected] Perth, Western Australia Tel. +61 (0)8 9248 5677_Fax +61 (0)8 9248 5199
[email protected] BIESSE GROUP NEW ZEALAND PTY LTD Auckland Tel. +64 (0)9 820 0534_Fax +64 (0)9 820 0968
[email protected]
BIESSE AMERICA INC. Charlotte, North Carolina Tel. +1 704 357 3131_Fax +1 704 357 3130
[email protected] www.biesseamerica.com
catalogo Rover AFT I-E 5808A0380 Conerografica Nov. 06
www.biesse.com
BIESSE CANADA INC. Terrebonne, Québec Tel. +1 450 477 0484_Fax +1 450 477 0284
[email protected] Mississauga, Ontario Tel. +1 905 795 0220_Fax +1 905 564 4939 Surrey,British-Columbia Tel.+1 604 588 1754_Fax +1 604 588 1745 BIESSE ASIA PTE. LTD. Singapore Tel. +65 6368 2632_Fax +65 6368 1969
[email protected] BIESSE INDONESIA Representative office of Biesse Asia Pte. Ltd Jakarta Tel. +62 21 52903911_Fax +62 21 52903913
[email protected] BIESSE MALAYSIA Representative office of Biesse Asia Pte. Ltd Selangor Tel./Fax +60 3 7955 4960
[email protected] BIESSE INDIA Branch office of Biesse Asia Pte. Ltd Bangalore Tel. +91 80 23544332_Fax +91 80 23544334
[email protected]
Biesse S.p.A. Via della Meccanica, 16 61100 Pesaro - Italy Tel. +39.0721.439100 Fax +39.0721.453248
[email protected]
Dati tecnici ed illustrazioni non sono impegnativi. Biesse Spa si riserva il diritto di apportare eventuali modifiche senza preavviso.
Biesse Spa reserves the right to carry out modifications to its products and documentation without prior notice. The proposed images are only indicative.
